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High rigidity mold hard rail machine series | D-1580

Mechanical characteristics ※ The three-axis adopts a high-performance sliding rail design, providing high-speed and stable cutting supply. The unique design ensures that the thermal deformation of the head is the same as that of the Y-axis and can be automatically compensated The spindle head is a heavy box structure with reinforced internal ribs and high rigidity. Using C3 grade precision roller screw combined with precision nut and tail end pre tensioning device, ensuring that the thermal deformation of the body's back gap reaches the minimum value The G-type machine adopts a heavy cutting gear type spindle head, which is a full tooth high and low two-stage variable speed transmission. The imported gears used are all made of chromium steel alloy material. Made by infiltration solution hardening treatment and JIB-0 precision grinding, to ensure the long service life and machining accuracy of the gearbox bearing gears, the spindle head adopts dual cooling inside and outside.

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Main specifications and technical parameters

Main technical parameters

Mechanical specifications

name

Specifications

Company

trip

X-axis travel

1500

mm

Travel Y-axis

800

mm

Z-axis travel

700

mm

Distance from spindle nose to worktable

170-870

mm

Distance from spindle center to column slide surface

810

mm

workbench

Workbench size

1700×800

mm

maximum load

1500

kg

T-shaped groove (number of grooves - size - spacing)

5-22-135

mm

principal axis

Spindle speed

6000

rpm

Main spindle tool holder form

BT-50

Spindle diameter

Ø155

mm

Transmission mode

Belt type

Feed rate

Fast moving speed X/Y/Z

10 / 10/ 12

m/min

feed rate

1~8000

mm/min

Machine accuracy

X/Y/Z-axis positioning accuracy

±0.005/300

mm

X/Y/Z axis repetition accuracy

±0.005

mm

motor

Spindle motor

15/18.5

KW

X. Y and Z-axis drive motors

3.0/3.0/3.0

KW

Oil pump

DY-YBM-750

750W

Tool magazine

Tool magazine capacity

24

branch

Automatic tool change type

Circular blade arm type

Knife handle specifications

BT-50

Knife handle pull nail

45

degree

Maximum tool length

300

mm

Maximum tool diameter

Full of knives

Ø110

mm

Neighboring empty knife

Ø200

mm

Maximum tool weight

18

kg

Tool change time

2-5

sec

Land occupation space

Mechanical height

3450

mm

Floor space (length x width)

4380*3500

mm

Mechanical weight

11000

kg

Total electrical capacity

40

KVA

Pressure demand

0.5 ~ 0.8

MPa

Standard attachments

name

Specifications

quantity

Company

CNC system

Fanuc 0i MF

1

set

principal axis

RD5002

1

group

Fully enclosed outer cover

sheet metal

1

set

Automatic lubrication system

YET-B2P2

1

set

heat exchanger

RC-25AR

1

platform

Foundation cushion block

HT250

1

set

hold-all

1

set

Lock knife holder lock knife wrench

BT-50

1

set

Knife handle (including rivets)

BT-50

1

group

Cable line

4 X 2.5mm ² X 5 meters

1

strip

System Operation Manual

1

set

Optional accessories

name

Specifications

quantity

Company

Circular arm type tool magazine

BT-50-24T

platform

Fourth axis

AR-170R

set

Fifth axis

FAR125

set

High pressure oil pump

platform

Oil water separator

group

Main brands of purchased accessories

Item sequence

 

Product Name

Specifications

Manufacturer

remarks

1

CNC system

0i-MF

Fanuc (Japan)

2

Spindle motor

βiP30/8000(143Nm)

Fanuc (Japan)

3

X-axis motor

ΒiS40/2000(36Nm)

Fanuc (Japan)

4

Y-axis motor

ΒiS40/2000(36Nm)

Fanuc (Japan)

5

Z-axis motor

ΒiS40B/2000(36Nm)

Fanuc (Japan)

6

X-axis ball screw

Grade C3 with a diameter of 63X10

Shangyin/Intime (Taiwan)

7

Y-axis ball screw

Grade C3 with a diameter of 63X10

Shangyin/Intime (Taiwan)

8

Z-axis ball screw

Grade C3 with a diameter of 50X10

Shangyin/Intime (Taiwan)

9

X-axis guide rail

Hard track

(Domestic)

10

Y-axis guide rail

Hard track

(Domestic)

11

Z-axis guide rail

Hard track

(Domestic)

12

principal axis

RD5002

Weilong (Taiwan)

13

coupling

Diameter 65 plum blossom shape

R W (Germany)

14

Microcomputer-based oiling machine

AC220V-2L

Proton (domestic)

15

6

Air filter

AC40

SMC (Japan)

16

heat exchanger

RC-25AR

Ruike (domestic)

17

transformer

35KVA

Hongbao (domestic)

18

Oil pump

DY-YBM-750

Longxin (domestic)

19

Electrical components

Mitsubishi

(Japan)

20

Spindle bearings

Grade P4 with a diameter of 130X85X22

Grade P4 with a diameter of 125X80X22

Germany

21

Pulse handwheel

HC121AB

Gu Yi (Taiwan)

22

Oil cooler

Ruike (Taiwan)

 

Lubricating Oil Demand Table

Table (1)

Lubrication position

Spindle bearings

X. Y and Z-axis bearings

Oil cooler

Oil characteristics

High and low temperature resistance

High and low temperature resistance

High heat transfer and good lubrication

Lubricating oil status

grease

grease

Thin oil

Oil change interval

Timely supplementation

Timely supplementation

Replace once a year

Fuel tank capacity

20L

Recommended oil

NOK KLUEBER’S ISO FLEX NBUIS NO.2

NOK KLUEBER’S ISO FLEX NBUIS NO.2

ISO  VG10

MOBIL

DTE OIL 21

Table (II)

Lubrication position

Sliding rail, ball screw guide

Oil pressure device

cutting fluid

Lubricating oil status

Thin oil

Thin oil

Thin oil

Oil characteristics

1) Viscosity ISO VG68

2) Wear resistant and pressure resistant

1) Viscosity ISO VG32, anti foam, anti-oxidation and anti emulsification

1) High heat transfer performance

2) Well lubricated

Lubrication method

Centralized lubrication

loop

loop

Oil change interval

Weekly supplementation

Replace once a year

Monthly replacement

Fuel tank capacity

2L

40L

160L

Recommended oil

1) Guoguang brand lubricating oil 68

2)MOBIL VACTRA OIL NO.2

3)ESSO FEBIS K68

4)SHELL TONNA OIL T68

5)CHEVRON

WAY

LUBRICANT 68

 

1) Guoguang brand hydraulic oil 32AW

2)MOBIL D.T.E OIL 13

3)ESSO NUTO H32

4)SHELL TELLUS OIL 32

5)CHEVRON EP HYDRAULIC OIL 32

1) Guoguang brand cutting oil 32C

2)MOBIL

ESUL TRAN B4

3)ESSO PENNEX 44

OR KUTWELL30

4)SHELL

DROMUS OILB OR GARIA 31

5)B.P CIRORA DIATSOL CUTROA


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